Sr. Manufacturing Controls Dev Engineer, Automation
Tesla
Sr. Manufacturing Controls Dev Engineer, Automation
| Job Category | Engineering & Information Technology |
|---|---|
| Location | Fremont, California |
| Req. ID | 242516 |
| Job Type | Full-time |
Tesla’s Manufacturing Engineering team is at the forefront of developing first-of-a-kind processes which allow us to produce amazing vehicles at best-in-class quality and rate, in a safe and ergonomic environment. Coatings is seeking Senior Manufacturing controls development engineer role for developing, implementing, commissioning, troubleshooting and programming robotic applications and process/equipment monitoring systems within manufacturing shop. You will lead the design and develop technically complex controls, electrical and automation systems within new manufacturing lines. The candidate will work closely with internal cross-functional teams, external vendors and technology partners on system development from concept to production.
- Architect, develop, program and debug structured text and ladder logic code on multiple PLC controller platforms (Siemens TIA Portal and Allen Bradley) that will interact with subsystems such as conveyors, robots, MES, LabView, machine vision, and 3rd party equipment
- Create intuitive operator touchscreen interfaces using Siemens WinCC / Proface / Weintek EasyBuilder and SCADA dashboards screens using Ignition
- Create robust programs and sequences to control complex, multi-station machinery to perform processes such as Powder coating, Sealing, Painting, pick and place, inspection and conveyance
- Set up and tune servo drives and VFDs for fast and smooth operation
- Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
- Design and implement control reliable safety systems for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment as per codes and standards
- Design & manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
- Manage suppliers during specification, design, buyoff and installation of automated manufacturing equipment
- Develop & maintain proper documentation of all electrical equipment and associated procedures, making updates as required
- Characterize and validate new automated processes/applications for deployment into production using a data driven approach such as simulation, Capacity and Capability statistical test
- Degree in Electrical Engineering, Mechatronics Engineering, Computer Science & 5+ years’ experience in Control Systems Design and PLC, or equivalent experience
- Experience working with automotive manufacturing processes & application equipments preferred
- Demonstrated proficiency in PLC, HMI, and debugging mechatronic systems
- Understanding of databases (MSSQL, MySQL) and various program languages (Java, Python)
- Human Machine Interface (HMI / GUI – Proface, WinCC, Ignition)
- Advanced robotic programming skills. (Fanuc, Kuka, Durr, ABB preferred)
- Proficiency creating detailed electrical and fluid schematics in CAD (EPLAN preferred)
- In depth knowledge of Electrical & Safety Standards. (NFPA79, NEC, UL508A, ANSI/RIA15.06, OSHA)
- Proficiency selecting appropriate circuit protectors, wire, cable, sensors, safety hardware, PLC hardware, remote I/O, VFD, robots and servo systems
- Experience with Vision systems. (Cognex, Keyence, Fanuc)
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
- Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
- Family-building, fertility, adoption and surrogacy benefits
- Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
- Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
- Healthcare and Dependent Care Flexible Spending Accounts (FSA)
- 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
- Company paid Basic Life, AD&D, short-term and long-term disability insurance
- Employee Assistance Program
- Sick and Vacation time (Flex time for salary positions), and Paid Holidays
- Back-up childcare and parenting support resources
- Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
- Weight Loss and Tobacco Cessation Programs
- Tesla Babies program
- Commuter benefits
- Employee discounts and perks program
$104,000 - $204,000/annual salary + cash and stock awards + benefits
Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
Tesla is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to any factor, including veteran status and disability status, protected by applicable federal, state or local laws.
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